110 Ton C Frame Hal dhibic Crank Xaqiijinta Saxaafadda
(Mashiinka Quudinta Farsamada Waxaa Loo Hayaa Dhamaadka Hore)
1 Qaabka qalabka, magaca iyo tirada :
Qaabka qalabka |
Magaca |
Tirada |
Fiiro gaar ah |
ST-110 |
C jir hal dhibic sax sax sax ah |
1 |
Qalabka mashiinka farsamada waxaa lagu keydiyaa dhinaca hore ee saxaafadda |
2 Shuruudaha tamarta iyo deegaanka
Voltage Awood koronto: 380V ± 10%, saddex waji oo shan-silig ah
Pressure Cadaadiska hawada: cadaadiska 0.6 ~ 0.8mpa
Temperature Heerkulka hawlgalka: -10 ℃ ~ 50 ℃
Hum Shaqeynta huurka: ≤ 85%
3 Heerka hirgelinta qalabka
⑴ GB / T 10924-2009 "Saxnimada saxafiga dhinaca farsamada straight
⑵ GB / T5226.1-2002 "Shuruudaha guud ee farsamada ee mashiinada warshadaha iyo qalabka korontada"
⑶ GB5226.1—2002 《Qalabka Farsamada ee farsamada badbaadada Farsamada - qeybta I xaaladaha guud ee farsamada"
JB / T1829—1997 《Xaaladaha guud ee farsamada been abuurka saxaafadda"
⑸ GB17120-1997 《Amniga iyo xaaladaha farsamo ee mashiinada been abuurka ah"
JB / T9964—1999 《Shuruudaha farsamo ee saxaafadda toosan dhinaca farsamada"
B JB / T8609-1997 "Alxanka xaaladaha shuruud farsamo ee been abuur saxaafadda"
3.1 Qalabka wuxuu waafaqsan yahay heerka JIS ee heerka caadiga ah ee baaritaanka saxda ah:
4 Qalabka ugu muhiimsan
Tirada |
Shayga |
Cutub |
ST-110 (V) |
1 |
Nooca gudbinta |
—— |
Crankshaft, |
2 |
Nooca jidhka |
—— |
Alxanka saxanka bir isku dhafan |
3 |
Awoodda magaca |
Kn / Ton |
1100/110 |
4 |
Qaab dhismeedka hage yar |
--- |
Laba qodob iyo lix wadiiqo |
5 |
Bar karti |
mm |
6 |
6 |
Dalbashada qodobbada |
dhibic |
1 |
7 |
Dhererka safarka slider |
mm |
180 |
8 |
Dhererka ugu sarreeya ee |
mm |
360 |
9 |
Isku hagaajinta slider |
mm |
80 |
10 |
Safarada joogtada ah daqiiqad kasta |
Times / Min |
30-60 |
11 |
Cabirka shaqada sare (bidix iyo midig x kahor iyo kadib) |
mm |
910 x 470 |
12 |
Cabirka hoose ee shaqada (bidix iyo midig x kahor iyo kadib) |
mm |
1150 x 600 |
13 |
Awoodda korantada ugu weyn + beddelaha soo noqnoqda |
kW x P |
11 x 4 + Beddelka Joogtada |
14 |
Cadaadiska isha |
MPa |
0.6 |
15 |
Midabka saxaafadda |
midab |
Caddaan |
16 |
Darajada saxda ah |
Fasalka |
Japan JIS heerka 1 |
5. Shuruudaha farsamada
5.1 Astaamaha qaabdhismeedka guud iyo qaababka
(1) Daaweynta soo noqnoqodka sare ee tareenka hagaha tareenka, adkaanta kor ku xusan hrc45,
Faa'iidooyinka:si weyn u wanaajiyey iska caabin ah. (soosaarayaasha kale malaha daaweyn fara badan oo deminta)
(2) Qulqulka dusha sare ee slider iyo tareenka hagaha ayaa u sarreeya sida ra0.4-ra0.8,
Faa'iidooyinka:saxnaan sare iyo duug hoose. (ma jiro damin iyo daweyn daaweyn ah shirkadaha soo saarayaasha kale)
(3) flatness ee tareenka hage slide waa 0.01mm / m, saxsanaanta waa sare.
Faa'iidooyinka:saxsanaanta si weyn ayaa loo hagaajiyay. (soosaarayaasha kale ee ka sarreeya 0.03mm / m)
(4) Dhammaan qeybaha wareegga hawada waa SMC Japan. (soosaarayaasha kale guud ahaan waxay isticmaalaan wax soo saarka gudaha).
(5) Waxaan u qaadaneynaa nooca loo yaqaan 'MAC MAC' ee loogu talagalay hawada hawada lagu buufiyo qalabka 'solenoid valve', oo leh xasaasiyad sare oo falcelinta buufinta hawada.
(6) Crankshaft-ka laga sameeyay 42crda ayaa ugu fiican Shiinaha
Faa'iidooyinka:Awooddu waa 30% ka sarreeysaa tan 45 bir, nolosha adeeguna way ka sii dheer tahay. (soosaarayaasha kale guud ahaan waxay isticmaalaan 45 bir)
(7) Gacanta naxaasku waxay ka samaysan tahay zqsn10-1 (Tin Phosphorus Bronze) (oo la mid ah Aida copper arm). Soosaarayaasha kale waxay korsadaan bc6 (naxaas awood sare leh, oo sidoo kale loo yaqaan naxaasta 663), waxay leedahay 50% awood ka sareysa (cadaadiska dusha sare) marka loo eego naxaasta caadiga ah, waana mid aad u adkeysi badan oo adkeysi Saxnimo dheer iyo nolol adeeg dheer.
(8) Dhammaan dhuumahayagu waa Φ 6, wareegga saliiduna waa siman yahay mana fududa in la xannibo. (soosaarayaasha kale badanaa waxay isticmaalaan Φ 4)
(9) Kursiga kubbadda wuxuu korsadaa Japan-TM-3 daawaha naxaasta ah (oo isku mid ah sida Aida)
Faa'iidooyinka: suurtagalnimada qaniinyada si weyn ayaa loo yareeyay (soosaarayaasha guud waa bir bir ah).
Impact Saamaynta deegaanka
Alaabtaan wax saameyn ah kuma lahan deegaanka mana soo saari doonto gaas waxyeello leh.
Ling Qabashada iyo rakibidda
⑴ Gaadiidka iyo keydinta qalabka:
① Qalabku wuxuu qaataa tallaabo habboon oo ka hortagga miridhku, gariirka anti-gariirka iyo ka-hortagga saamaynta ee geeddi-socodka baakadaha, kaas oo dammaanad qaadi kara gaadiidka iyo kaydinta 5 ° c ~ 45 ° c.
Marka qalabka la rarayo lana keydinaayo, waa in fiiro gaar ah loo yeesho. Qalabka iyo xirxirida banaanka waa inaysan si toos ah u soo gaadhin roob ama biyo, xirxirka banaankana waa inaan la dhaawicin.
⑵ Qaadista qalabka:
Markii wiish lagu qaadayo ama laga soo dejinayo, salka ama dhinaca badeecada laguma ridi karo naxdin ama gariir xoog leh.
Rakibaadda:
Ka qaad oo nadiifi filimka balaastigga ah ee lagu duubay banaanka, ka saar fiilada, oo rakib isku xiraha tuubada PU1 iyo tuubada PU, dhererka biibiile PU waa qiyaastii 700mm.
5.2 Qaab dhismeedka ugu weyn
Parts Qaybaha farsamada
Qaabku wuxuu kuxiran yahay walxaha Q235B. Alxanka ka dib, tempering waxaa loo sameeyaa si loo baabi'iyo walaaca gudaha ee maaddada. Jidka tareenka hagaha Fuselage oo leh laba geesood oo ah lixda hagitaan.
Type Nooca gudbinta
Qalabka gudbinta, crankshaft iyo usha isku xirka ayaa lagu soo ururiyey qaybta sare ee saxaafadda. Mashiinka ugu weyn waxaa lagu rakibay dusha cabbirka gadaashiisa ee jir, duufaan, xajin, iwm
Meesha ay ku taal dhinaca dambe ee jirku, duuliyaha waxaa lagu tijaabiyay dheelitirka ka hor kulanka.
Qaybta qalabka waxay qaadataa habka gudbinta iliga ee tooska ah, qalabkeedana wuxuu ka sameysan yahay bir daawaha oo xoog badan oo 42CrMo ah, daaweynta kuleylka ee u dhiganta ayaa la sameeyaa.
Qalalan xajin / qaboojiye hooseeya. Nidaamka xakamaynta xajinta / jejebinta waxaa lagu qalabeeyaa qalab lagu ogaanayo oo aan caadi ahayn.
Dhammaan fallaadhihii helayaa waxay ka samaysan yihiin walxo u adkaysta maqaar-gashi iyo naxaas fosfooras ah.
Sl Duubista
Slider wuxuu ka samaysan yahay maaddada HT250. Tilmaamuhu wuxuu korsanayaa hage laba-geesood ah oo lix-geesood leh oo tilmaamaya,
Dusha hoose ee boodhka boodhka iyo dusha sare ee miiska waxay leeyihiin T-jeexdin, taas oo loo isticmaalo in lagu rakibo caaryada. Dhererka boodhka isdabajoogga waxaa lagu hagaajiyaa matoor koronto oo ka badan 80 tan (oo ay ku jiraan).
Qaado nidaamka ilaalinta xad-dhaafka ah ee hidda-shidaalka
Ub Nidaamka wax soo saarka
Saxaafadda waxaa lagu saliiday subag koronto waxaana ku qalabeysan nidaam digniinta heerka saliida oo hooseysa, sidaas darteed waa amaan waana la isku halleyn karaa. Barbaraha waa: bamka quudinta subagga gacanta.
Dheelitirka nidaamka qalabka
Qaado nooca isku-dheellitir la'aanta slide nooca cadaadiska hawada, Cadaadiska hawada waxaa lagu xakamayn karaa qalabka cadaadiska hawada xukuma.
Part Qaybta korantada
Qalabka korontada waxaa gacanta ku haya PLC, oo ku qalabeysan is dhexgalka mashiinka aadanaha, oo ay soo bandhigeen shaashadda taabashada ee noocyada caanka ah.
Lagu dhejiyay qaybta hawlgalka ugu weyn, howlaha soo socda ayaa lagu gaari karaa:
Screen Shaashada taabashada waxay soo bandhigeysaa xarfaha Shiinaha (ama udhaxeeya Shiinaha iyo Ingriiska), taas oo ah mid fudud oo sahlan in la fahmo, waxayna muujineysaa xaddidaadyo kala duwan oo saxaafadda ah, sida tirada istaroogyada, elektaroonigga CAM elektarooniga ah, iwm. lagu dejiyo shaashadda taabashada;
Muuji socodka shaqada ee saxaafadda, si hawlwadeenku ugu hawlgalo saxaafadda si fudud,oo leh tilmaanta ugu weyn ee socodka gobolka ;
③ Bandhigga macluumaadka hawlgalka iyo fashilka, si hawl wadeennada iyo dayactirayaashu ay si dhakhso leh u xalliyaan dhibaatooyinka saxaafadda, u yareeyaan xilliyada shaqada;
Waxqabadka gelinta / soosaarida PLC waxqabadka waqtiga kormeerka dhabta ah;
Deji shaashadda tirinta badeecada, oo soo bandhigi karta tirada wax soo saarka ee waqtiga dhabta ah, oo deji tirada bartilmaameedka ee qaybaha shaqada.
Press Saxaafadda xakamaynta korontada waxay qaadataa koronto saddex-waji ah, 380V, 50Hz.
Motor Mashiinka ugu weyn waxaa lagu qalabeeyaa culeyska kaamerada iyo xawaaraha eber ee kahortagga dib u noqoshada.
⑧ Xaqiijinta hawl kasta oo xakameynta feerku waxay leedahay silsilad nabadgelyo oo u dhiganta. Gudigu wuxuu ku qalabeysan yahay iftiinka tilmaanta cilladda iyo badhanka dib-u-dejinta si uu u dhammaystiro shaqada dib-u-dejinta ka dib xaqiijinta cilladda.
5.3 Qaabka hawlgalka
Riix faleebo qaawan, hal, seddex qaab oo hawlgal joogto ah. Habka shaqada waxaa lagu doortaa badhanka oo badhtamihiisa ayaa lagu xakameeyaa badhanka.
5.4 Tallaabooyinka amniga
Button Badhanka joojinta degdegga: riix batoonka "deg deg deg deg ah" haddii ay dhacdo hawl aan caadi ahayn oo saxaafadda ah. Saxaafaddu waxay leedahay saddex badhan oo joojinta degdegga ah.
Mid ka mid ah guddiga xakamaynta hawlgalka, mid ka mid ah tiirarka, mid ka mid ah miiska hawlgalka ee labada gacmood; Riix mid kasta oo ka mid ah badhanka joojinta degdegga saxaafadduna si dhakhso leh ayey u joogsan doontaa. Mawqifka badhanka joojinta degdegga ah ee ku yaal khaanadda ayaa qiyaastii 1.2 mitir u jirta dhulka, kaas oo buuxiya shuruudaha ergonomics;
Button Badhanka hawl laba-gacmeed: laba-gacan hoos u dhigista waqtiga isku-xirka waqtiga waa 0.2-0.5s;
Protection Difaaca culeyska: boodhka isdabajoogga waxaa lagu qalabeeyaa nidaamka ka hortagga culeyska xad dhaafka ee Haydarooliga si loo hubiyo in saxaafaddu aysan waxyeello u geysan doonin saxaafadda ayna u dhimanayso culeys saa'id ah.
Culeys badan ka dib slider-ka oo joogaya meesha ugu hooseysa ee dhinta, wuxuu isticmaali karaa oo keliya cuncun, dib ugu noqoshada meesha ugu sareysa ee dhimista hagaajinta iyo cadaadiska, shaqada.
6. Dejinta qalabka
6.1 Qaybta ugu weyn ee dhismaha
Nambarada taxan |
Magaca Qaybta |
tusaale |
Qalabka, hababka daaweynta |
1 |
Qalabka mashiinka |
Gabal aasaasi ah |
Qalabka Q235B |
2 |
Workbench |
Gabal aasaasi ah |
Qalabka Q235B |
3 |
Crankshaft |
Gabal aasaasi ah |
Qalabka 42CrMo, la demiyey oo la qaboojiyey Hs42. 20 |
4 |
duufaan |
Gabal aasaasi ah |
Qalabka HT-250 |
5 |
Slider |
Gabal aasaasi ah |
Qalabka HT-250 |
6 |
Silsilad |
Gabal aasaasi ah |
Qalabka 45 |
7 |
Qalabka dixiriga ah |
Gabal aasaasi ah |
Qalabka ZQSn10-1 Tin phosphor bronze |
8 |
Dixirigoodu |
Gabal aasaasi ah |
Qalabka 40Cr, la demiyey oo la qaboojiyey Hs40 ± 20 |
9 |
isku xidhka |
Gabal aasaasi ah |
Qalabka QT-500 daaweynta daweynta |
10 |
Madaxa kubbada Sawtooth |
Gabal aasaasi ah |
Qalabka 40Cr, la demiyey oo la qaboojiyey Hs40 ± 20 |
11 |
Hagaha slider |
Gabal aasaasi ah |
Qalabka HT-250, Joogtaynta sare ee daminta hrc45 darajo ee kor ku xusan |
12 |
Copper (gacanka naxaas) |
Gabal aasaasi ah |
Qalabka ZQSn10-1 Tin phosphor bronze |
6.2 Qaybaha ugu muhiimsan soo saaraha / sumadda
Nunber |
Magaca Qaybta |
Soo saaraha / sumadda |
1 |
Mashiinka ugu weyn |
Siemens |
2 |
Mashiinka hagaajinta gawaarida |
SANMEN |
3 |
PLC |
Japan Omron |
4 |
Xiriiriyaha AC |
France Schneider |
5 |
Relay dhexdhexaad ah |
Japan Omron |
6 |
Biriigu xajin qallalan |
Talyaaniga OMPI |
7 |
Waalka Double solenoid |
USA ROSS |
8 |
Relay kulaylka, isku xira kaaliyaha |
France Schneider |
9 |
badhanka xakamaynta |
France Schneider |
10 |
Sifeynta hawada |
Jabbaan SMC |
11 |
Saliid saliid |
Jabbaan SMC |
12 |
Waalka yareynta cadaadiska |
Jabbaan SMC |
13 |
Bamka bamka culus |
Jabbaan howa Showa |
14 |
Badhanka laba-gacan |
Jabbaan Fuji |
15 |
Bamka saliida korontada |
Japan IHI |
16 |
Qaadista ugu weyn |
USA Timken / TWB |
17 |
Lugta ka hortagga gariirka |
Hengrun |
18 |
badhanka hawada |
France Schneider |
19 |
Beddelka Joogtada |
ZHENGXIAN |
20 |
shaashadda taabashada |
Kunlun Tongtai |
21 |
Khatimidii |
Taiwan SOG |
22 |
Miisaanka hore |
Japan Omron |
23 |
Beddelaad qaybo badan |
Siemens, Jarmalka |
24 |
Qalabka hawada afuufaya |
USA MAC |
25 |
Nalalka dhimirka iftiinka |
Puju LED |
26 |
Isku xirka ogaanshaha khaldan waa la keydiyay |
Fiilooyinka iyada oo loo marayo PLC |
27 |
Qalabka ilaalinta sawir qaadaha |
LAIEN |
6.3 Qalabka, liiska qalabka gaarka ah
Tirada |
magaca sheyga |
Nooca alaabta |
Tirada |
Ikhtiyaar / heer |
1 |
Qalabka dayactirka iyo sanduuqa qalabka |
kaabayaal |
1 dhigay |
heerka |
6.4 Qalab gaar ah (ikhtiyaariyada ah) liiska
Tirada |
magac |
Summad |
Ikhtiyaar / heer |
1 |
2-channage tonnage |
Japan Rikenji |
Ikhtiyaar |
2 |
Qalabka baaritaanka khaldan |
Japan Rikenji |
Ikhtiyaar |
3 |
Qalabka ogaanshaha barta dhimashadda |
Japan Rikenji |
Ikhtiyaar |
4 |
Qalab beddelaya caaryada |
Taiwan Fuwei |
Ikhtiyaar |
5 |
Mashiinka quudiyaha |
Taiwan TUOCHENG |
Ikhtiyaar |
6 |
Suufka dhinta (barkinta hawada) |
is sameeyey |
Ikhtiyaar |
7 |
Kooxda quudinta |
is sameeyey |
Ikhtiyaar |